The Rocket Car

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Rocket

Here’s my story it’s sad but true, it’s about a car I once knew.  It took my love then ran around, through every light in town…Hayp, Hayp. Bumda hady hady hayp hayp… Well, most of you know the lyrics to the rest of the song.  This is the story of a car that was born too soon.  If Charles Dickens were to write a story about an orphan car, battered by cruel fate, and then cast aside, he would write about this car.  Except, in this story, there is no heroic redemption as in “Great Expectations.”  Our story begins in 1969 in the top floors of the GM Building. GM was looking for an alternative power plant to the internal combustion engine that would provide great low-end torque, and a true sporty car feel.  NSU, of Germany, had developed a rotary engine, the Wankel engine. Felix Wankel was a brilliant engineer.  He was also a high ranking SS officer during WWII. During the war he developed a revolutionary rotary 1974_GM_Rotory_engineengine.  After doing his prison time following the war, he went to work for NSU Motorenwerke AG. The modern Wankel was shown to the world in 1960.  Mazda, seeing its benefits, bought a license to manufacture it. GM saw that Mazda had a hot little number with the technology. In 1970, GM paid NSU $50 million to license the rotary engine.  They were going to put it in the Vega. BUT…the GM version had durability problems. They went back to the drawing boards and decided to use it in a model, still in development, to be launched in late 1974.  They went back to NSU and paid another $10 million to re-up the license.

The model in development was a sporty 2+2 hatchback based on a Vega frame. It was going to be called the Chevy Chaparral.  Jim Hall Racing of Midland , TX., had long partnered with Chevy to supply him with engines and parts.  Chevy made a deal with him to use his Chapparal name.  Then, two things happened that would doom the as yet unborn child.  GM couldn’t solve the durability problem with the Wankel, and the Arab oil crisis made the Wankel’s mediocre MPG numbers problematic.  GM dropped the Wankel. The other was that Jim Hall Racing decided that they wanted more money for their Chapparal name. GM had already spent more than $60 million on an engine they weren’t going to use, they weren’t going to spend more money on a name. Chevy needed a name. And it had to be about 5 inches long, as the dies for the sheet metal forms had already been made. Someone in Chevy Marketing suggested that they let customers name their purchase, providing them with sheets of stick-on letters. That idea died when management begin coming up with some of the possibilities. Then, someone realized that they still held a license for the Monza name.  Monza being a trim level name for the ill-fated Chevy Corvair.  The unborn child would be christened Monza.

Only one hurdle remained.  How would the child be powered? The base engine would be the Vega inline 4-cylinder aluminum block engine. The upgrade would be a V-6 that Buick offered.  There was one, teensy, tiny, microscopic, picayune problem with all of this.  California,car_exploding where GM was hoping to repulse the Japanese car invasion, had air quality requirements much more stringent than federal EPA standards.  At the time, GM’s solution was to strap on post-combustion air pollution devices.  This caused nasty back pressure problems.  The Vega for sale in California had a unique problem.  They tended to blow up. The aluminum block engine would heat up and expand, causing the cylinders to jam in the combustion chamber, causing the rods to bend and blow. Not good.  What about the V-6?  Again, Fate had dealt a cruel blow to young Pip.  The engine was “dirty” in the state of California, and couldn’t be sold there.  What was a mother to do? Again, American ingenuity came to the rescue. A GM engineer had measured the square foot area of the Monza’s engine well.  The GM plant in Tonawanda,NY., had excess capacity. They built the monster 5.7 Liter, 350 HP, V-8 engine that went into Corvettes and the Chevy Caprice.  The engine developed 250 HP. GM discovered that this engine (clean in California) would fit, just barely, into the Monza engine well. Chevy made it a California-only engine option.  There were a few problems to this, however.

The Monza had been designed to accommodate a much lighter Wankel engine. It could handle the inline Vega engine,35150-SuperTomcat.tif but the huge V-8 weighed hundreds of pounds more than the front end was designed to support. A Monza with the big engine looked like it was always driving downhill, as the weight forced the rear end into the air.  This was an engine that was built to power cars weighing almost one ton more than the Monza.  Because the car was so much lighter, it was only available with an automatic transmission. Revving it up with a stick, would have torn the gears apart. Being the savvy auto consumer that I was, I bought one!

What a car!! Pulling up to muscle cars at stop signs, knowing that I had a comparable engine, but weighed as much as a ton less, challenging them off the stop light was child’s play. I didn’t drive this car, I aimed it.  Being a rear wheel car with it’s butt up in the air was no handicap.  Pushing the accelerator sent 250 horses into the back seat. I was the King of the Road until one day I heard a fwap, fwap, fwap. TireThe front tire treads had been worn off on the inside, exposing the steel belts. The car had less than 10K miles on it.  The Firestone dealer honored the warranty and gave me new tires. Six thousand miles later, the same thing happened.  I went to a different Firestone dealer for new tires. I figured out what was going on.  Since the front suspension was burdened with hundreds of pounds of extra weight, it sagged and pushed the front tires into a bowed position.  I was only driving on the inner six inches of tread! No wonder the tires were failing so quickly. I also discovered that the engine’s radiator, designed to cool a much smaller engine, was the size of a small Frisbee.  Another vestige of an earlier incarnation.  Maybe Dickens shouldn’t have written the story of the Monza. Maybe Mary Shelley should have.

Next:  I Visit Sin City

Baseball, Something, Apple Pie, and Chevrolet

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1993-Chevrolet-Best2

America’s Bicentennial was approaching.  Marketers all across the country were wrapping themselves in all things American.  So it was with Chevrolet.  Campbell-Ewald had come up with a catchy ditty called “Baseball, Hot Dogs, Apple Pie, and Chevrolet.”  Words by Campbell-Ewald writer Jim Hartzell, and music by Ed Labunski, the commercial launching the theme line has been voted one of the best in American history.  Chevrolet was selling 3 million cars and trucks a year. They were running on all cylinders…sorry, I had to say that. Chevy had introduced the Monza 2+2, a sporty hatchback “import fighter.” Early in 1975, they introduced a notchback coupe version. The South Gate GM Assembly facility was now making “H” body vehicles, including the Monza, in anticipation of the nation’s move to smaller cars. Bob Lund, GM VP and General Manager of the Chevrolet Division was going to visit Southern California to inspect the plant, and tour local Chevy dealerships to see how they were promoting the launch of the new Monza Town Coupe. This news hit the LA Zone like a thermonuclear bomb.  They were being visited by “the man.”  All hands on deck! Spare no expense! Cordon off Interstates! Alert GM PR! Order the food! Kill the fatted calf!

The South Gate GM facility was Located in South Gate, CA., a few miles southeast of downtown LA.  Built in 1939, it had churned out Buicks, Oldsmobiles, and Pontiacs for 36 years. Now it was going to make small cars. The South Gate High School band was on hand, playing the “Baseball, Hotdogs” music. The mayor and city council of South Gate were there.  The press was there. I was there. The Zone wanted me to attend all of the day’s activities so I could include a glowing report of them in my weekly report to Detroit. The Regional Manager had flown in from San Francisco and was waiting for Mr.Southgate Lund’s arrival at LAX. District Managers were poised to take Mr. Lund’s baggage claims and rush his luggage to the hotel. A fully loaded Chevrolet Caprice Classic was waiting curbside with the a/c running for him to exit the terminal building and be whisked away in a motorcade to South Gate. When he entered the car, a Zone staffer made a call to a land line in an office in factory, telling the Zone Manager that “the package had left the building.” About 45 minutes later, the motorcade drove through security and entered the main parking lot.  The band struck up.  Mr. Lund was introduced to the dignitaries. A parade of Monza Town Coupes festooned with red, white, and blue ribbons drove by the reviewing stand.  The speechifying began. A sumptuous buffet had been laid out in case Mr. Lund was hungry. Unfortunately, he wasn’t.  Unfortunately, the buffet had been put out two hours earlier. Unfortunately, it was already 94 degrees. Unfortunately, every fly south of the Santa Monica Freeway had already found the buffet. Unfortunately, I could see the rare roast beef slices apparently moving on their own.

Once everyone had been duly overcome with bonhomie, it was time to visit Chevy dealerships.  We all piled into a luxurious GMC motor home someone had cleverly named Chevrolet One.  We only lacked the F-14 fighter escort as we gmc_motorhome_12headed out onto the freeway. Onboard, more food and a full bar added to the jocularity. Bob Lund turned to the Zone Manager and said, “Stop and park the motor home 1/2 mile before we get to a dealership.” “Why, sir,” was the Zone Manager’s response. “Because this isn’t a Chevrolet motor home”, Mr. Lund said. “Sir, Chevrolet doesn’t make a motor home.  This is a GMC motor home, made by GM.  The same company as us,” the now sweating Zone Manager offered. “I know that! But GMC also makes GMC trucks which compete with our Chevy trucks, and I’ll be darned if I’m going to show up at a Chevy dealership, riding in a competitor’s product. We’ll park 1/2 mile away from each dealership and walk!” Everyone put their drink down. We would be doing a lot of walking today.

That day, now remembered fondly as the “Great South Gate Death March,” started to unravel. We would park the motor home and trudge 1/2 mile to a dealership in the now 96 degree heat. The dealership staff would be shocked, and somewhat terrified, to see this bedraggled group of pedestrians walk into their stores. Each dealership, thinking that perhaps Mr. Lund hadn’t eaten in several days, had put out their own lavish buffets guarded by management keeping hungry sales and service people away from the food.  We’d all nod approvingly, wait for the dealer to have his picture taken with Mr. Lund, and then turn to trudge back to the motor home. Fortunately, since I hadn’t eaten since the night before, I was able to squirrel some cornichons into my trouser pocket. We were all hoping that the day couldn’t get worse. That hope was dashed at the next dealership.

The dealer shook Mr. Lund’s hand and said “Sir, welcome to our dealership.  We have something very exciting to show you. Boys, bring it out!” From around the side of the dealership came something that even I, with my limited automotive knowledge, knew was a big no-no. Pulling up in front of the CordovaGeneral Manager of Chevrolet was a brand new Monza Town Coupe that had been customized with a landau roof and an opera window.  The Chevrolet people averted their eyes in anticipation of what they knew was coming.  “So, Mr. Lund, what do you think?” the dealer cluelessly asked. Bob Lund turned to the dealer and asked his own question, “What’s wrong with the product we painstakingly designed and built for you?”  The entire crowd went silent. The party was over. We shuffled down the street back to the air conditioned bosom of Chevrolet One.

Of course, every dealership we visited that day had a variation of the current Chevy theme. One dealership we visited was having a promotion. Showroom visitors that day received a plastic baseball, a Little Debbie apple pie, and a hot dog.  The problem was that the dealer wanted the event to be in full swing, so he wasn’t giving anything away until the Magical Mystery Tour showed up.  In this pre-cell phone age, he could only estimate our arrival.  We were early.  The music started. the people rushed in. Baseballs started flying. Their sales manager realized that he had three cases of hot dogs that hadn’t been cooked yet. Emergency!!  I told him not to worry. That GMC motor home parked 200 yards down the street had one of those new-fangled microwave ovens on it.  He could take the hot dogs down there and nuke them all in a jiffy. About fifteen minutes had passed when Mr. Lund decided it was time to head to the next dealership. As we pulled away, I noticed a horrified man running next to the motor home, waving his arms in the air.  It was the Hot Dogsdealership’s sales manager! It was about five hours later when we began to notice the smell. The pleasant smell of rotting processed meat. It was traced to the microwave, where two dozen shriveled hot dogs were found, and to the cabinet under it, where two and a half cases of hot dogs were resting next to the motor home’s muffler.  “What are these doing here?” everyone asked. The driver shouted back over his shoulder, “Some guy brought them on this morning. He was here for about three minutes when he heard the loudspeaker calling him to the showroom floor as he had a customer waiting.  He never came back.” We had driven off with the dealership’s hot dogs.  Oh well, I hope they had a successful “Baseball, Apple Pie, and Chevrolet” sales event.

Next: The Rocket Car